Materials and Customization
Materials: The ABB Electrical Control Bracket Support is made from high-grade, corrosion-resistant stainless steel for enhanced durability and structural integrity.
Customization: We offer full customization of sizes, dimensions, and mounting configurations to meet specific customer requirements, ensuring seamless integration with various electrical control systems.
Applications: Commonly used in electrical panels, automation systems, industrial machinery, distribution systems, and control cabinets across diverse industries.
Quality Control Process for Metal Stamping
- Incoming Material Inspection
– Description: Evaluate raw materials for compliance with specifications and quality standards before production. This includes testing material properties such as thickness, hardness, and chemical composition.
- Pre-Production Sampling
– Description: Conduct initial trials and inspections on pre-production samples to ensure that the stamping process and tooling produce parts within the required tolerances and quality levels.
- In-Process Monitoring
– Description: Implement continuous monitoring during production to ensure that the stamping process remains consistent. This includes checking for defects like warping, misalignment, and dimensional accuracy.
- Dimensional Inspection
– Description: Use precision measuring instruments such as calipers, micrometers, and CMMs (Coordinate Measuring Machines) to verify that parts meet specified dimensions and tolerances.
- Functional Testing
– Description: Test parts for proper functionality, ensuring they meet the required performance criteria. This may include checks for fit, alignment, and operational integrity.
- Surface Quality Inspection
– Description: Inspect the surface finish of parts for defects such as scratches, dents, or coatings issues. This includes visual inspections and using tools to assess surface texture and coating integrity.
- Post-Production Testing
– Description: Conduct additional tests on completed parts, including stress and load tests, to confirm durability and reliability under real-world conditions.
- Final Inspection and Approval
– Description: Perform a comprehensive final inspection before shipping, ensuring that all parts meet quality standards and specifications. Approve or reject parts based on this thorough evaluation.
- Documentation and Reporting
– Description: Maintain detailed records of quality control inspections and tests. Document any defects or non-conformance issues and report them for corrective actions.
- Feedback and Continuous Improvement
– Description: Review quality control data to identify trends and areas for improvement. Implement corrective actions and process improvements to enhance overall product quality and efficiency.
Certification
- ISO 9001:2015 Certification
- IATF 16949 Certification
- First Article Inspection (FAl)
- PPAP Report(Production Part Approval Process)
- Material Technical Data Sheets (TDS)
- CMM Inspection Report
- SPC Report (Statistica Process Control)
- Material Certificates
- Dimensional Inspection Report (CMM)
- DFM feedback
