Aluminum Stamped Brackets for Electric Vehicles Factory

Overview:

Aluminum stamped brackets are precision components produced using the stamping process, which involves cutting, bending, and shaping aluminum sheets into specific designs. This process ensures high accuracy and consistency, making aluminum stamped brackets ideal for applications in electric vehicles (EVs). The lightweight and corrosion-resistant properties of aluminum provide significant advantages in EVs, such as reducing overall vehicle weight, improving fuel efficiency, and enhancing durability.

Our custom metal bracket solutions are tailored to meet the most demanding requirements. With a range of design options, materials, finishes, and more, we offer versatile solutions for various applications, ensuring top-quality performance and reliability in every project.

Features:

Benefit of Our Brackets:

• Lightweight
• Non-magnetic
• Low tensile strength
• Non-ferrous (iron-free)

Production Process:

1. Design and Engineering: The process begins with the design and engineering phase, where custom specifications are provided based on the bracket’s intended function in the electric vehicle. CAD software is used to create detailed drawings and ensure the design meets all necessary performance and durability standards.
2. Material Selection: High-grade aluminum is selected for its lightweight and corrosion-resistant properties, which are essential for automotive applications. The material is sourced and prepared to meet the required standards for strength and formability.
3. Tooling Design: Custom tooling is developed using advanced progressive dies to form the aluminum into the desired bracket shape. This tooling ensures precise, repeatable results during the stamping process.
4. Stamping Process: Using cold stamping, the aluminum material is fed into a high-tonnage press, where it is shaped into the bracket using the custom-designed tooling. The progressive dies perform multiple operations in a single pass to efficiently create complex shapes and features.
5. Fine Blanking (if necessary): For parts requiring tighter tolerances, fine blanking is employed. This process results in superior edge quality, reducing the need for secondary operations.
6. Secondary Operations: After the stamping, additional processes like deburring, trimming, and cleaning are performed to refine the part and ensure it meets strict industry standards.
7. Surface Treatment: The stamped aluminum brackets undergo surface treatments like anodizing, powder coating, or plating to enhance corrosion resistance, aesthetics, and durability for long-term use in electric vehicles.
8. Quality Control and Inspection: Each bracket is thoroughly inspected using in-line vision systems and manual inspections to ensure dimensional accuracy, strength, and functionality. Tolerances of up to 0.01mm are maintained to guarantee performance in demanding applications.
9. Packaging and Delivery: Finally, the completed aluminum stamped brackets are carefully packaged and prepared for shipment, ensuring they arrive at the client’s facility in perfect condition and on time.

Surface Processes :

1. Anodizing: Enhances corrosion and wear resistance, providing a durable, decorative finish.
2. Powder Coating: Provides a tough, smooth finish that resists scratches, fading, and corrosion.
3. Chromate Conversion Coating: Improves corrosion resistance and adhesion for paints, preventing oxidation.
4. Electroplating: Adds corrosion resistance and durability with a thin, protective metal coating.

Why Choose Us?

Tailored OEM & Assembly Solutions

With over 20 years of experience, we specialize in providing custom OEM solutions and comprehensive assembly services. Our advanced manufacturing capabilities are designed to meet your exact specifications, ensuring superior product quality and performance.

Extensive Product Range

We offer a broad selection of products, including stamped components, CNC-machined parts, springs, shafts, fasteners, and more. As your trusted, full-service manufacturing partner, we optimize production to efficiently meet all your needs.

Certified & Reliable Industry Partner

As a proven second-tier supplier, we undergo rigorous factory audits and hold key industry certifications, including RoHS and HE compliance. This ensures that our products consistently meet global quality standards and regulatory requirements.

Commitment to Quality

We are ISO 9001:2015 and IATF 16949 certified, adhering to stringent quality management practices. This commitment guarantees that every part we produce meets the highest standards of precision, reliability, and durability.