The Hagens Wire Former is a high-precision machine designed for efficient wire bending and forming across various industries, including automotive, electronics, and medical devices. Known for its versatility, this equipment handles a wide range of wire diameters and complex bending requirements, creating everything from springs and clips to customized wire shapes. With programmable CNC controls, the Hagens Wire Former offers high accuracy and repeatability, allowing for easy setup and quick adjustments to meet specific production needs. Built for durability and consistent performance, it supports both small-batch and large-scale production, making it a go-to solution for manufacturers looking for reliable wire forming technology.
Specifications
Surface Treatments: Galvanized, nickel plated, black oxide, dacromet, chrome-plated, nylok, white washing, phosphate, gold plated, anti-corrosion coating, etc.
Sample Time: 7-12 days
Lead Time: 15-25 days
Payment Terms: T/T, L/C with 30% deposit, balance due before shipping
Packaging: Carton and pallet, customizable as per requirements
Delivery Methods: By sea or express
Quality Control Process for Metal Stamping
- Incoming Material Inspection
– Description: Evaluate raw materials for compliance with specifications and quality standards before production. This includes testing material properties such as thickness, hardness, and chemical composition.
- Pre-Production Sampling
– Description: Conduct initial trials and inspections on pre-production samples to ensure that the stamping process and tooling produce parts within the required tolerances and quality levels.
- In-Process Monitoring
– Description: Implement continuous monitoring during production to ensure that the stamping process remains consistent. This includes checking for defects like warping, misalignment, and dimensional accuracy.
- Dimensional Inspection
– Description: Use precision measuring instruments such as calipers, micrometers, and CMMs (Coordinate Measuring Machines) to verify that parts meet specified dimensions and tolerances.
- Functional Testing
– Description: Test parts for proper functionality, ensuring they meet the required performance criteria. This may include checks for fit, alignment, and operational integrity.
- Surface Quality Inspection
– Description: Inspect the surface finish of parts for defects such as scratches, dents, or coatings issues. This includes visual inspections and using tools to assess surface texture and coating integrity.
- Post-Production Testing
– Description: Conduct additional tests on completed parts, including stress and load tests, to confirm durability and reliability under real-world conditions.
- Final Inspection and Approval
– Description: Perform a comprehensive final inspection before shipping, ensuring that all parts meet quality standards and specifications. Approve or reject parts based on this thorough evaluation.
- Documentation and Reporting
– Description: Maintain detailed records of quality control inspections and tests. Document any defects or non-conformance issues and report them for corrective actions.
- Feedback and Continuous Improvement
– Description: Review quality control data to identify trends and areas for improvement. Implement corrective actions and process improvements to enhance overall product quality and efficiency.
