Stamped Metal Clips Manufacturing

Übersicht:

Stamped metal clips are precision-engineered fastening components widely used in industries such as automotive, electronics, and aerospace. These clips are manufactured through advanced stamping processes, including cutting, forming, and bending, to achieve accurate dimensions and consistent quality. Typically made from materials like stainless steel, carbon steel, aluminum, brass, and copper alloys, stamped metal clips offer durability, strength, and resistance to wear and corrosion. At our factory, we provide OEM services, allowing customization of metal clips in various sizes, shapes, and finishes to meet specific client requirements. Partner with us for high-quality, tailor-made solutions designed to enhance your applications.

Details:
Details:

Production Process of Stamped Metal Clips

1. Materialauswahl

Choose the appropriate material, such as stainless steel, carbon steel, brass, or aluminum, based on the clip’s application requirements.

2. Tooling and Die Preparation

Design and manufacture multistep progressive dies to ensure precise shaping and forming during production.

3. Cutting and Blanking

Cut raw metal sheets into predefined shapes and sizes using high-precision machinery.

4. Formen und Gestalten

Perform bending, stamping, and forming operations to achieve the desired clip structure, ensuring uniformity and accuracy.

5. Secondary Processes

Apply additional steps like punching, grinding, or tapping to refine features and enhance functionality.

6. Oberflächenbehandlung

Enhance the clips’ durability and appearance with treatments such as plating, polishing, or anodizing.

7. Qualitätsprüfung

Conduct rigorous testing to ensure dimensional accuracy, strength, and compliance with industry standards.

8. Customization and Assembly

Incorporate client-specific requirements, including custom dimensions, shapes, or finishes, followed by final assembly if needed.

9. Verpackung und Lieferung

Pack the clips according to client specifications and prepare for shipment within the agreed timeline.

Surface Treatment for Stamped Metal Clips

1. Beschichtung

Apply protective layers such as zinc, nickel, chrome, or tin to enhance corrosion resistance, durability, and appearance.

2. Eloxieren

Use this electrochemical process to create a robust oxide layer on aluminum clips, improving wear resistance and aesthetic appeal.

3. Pulverbeschichtung

Apply a durable and uniform coating for added protection against environmental factors while achieving a smooth, polished finish.

4. Polishing and Passivation

Refine the clip surface through polishing for enhanced smoothness and luster, and apply passivation to increase resistance to oxidation and corrosion.

Unsere Fabrik:

Wir betreiben eine umfassende Auswahl an Anlagen und Ausrüstung, um eine Produktion von höchster Qualität sicherzustellen. Unsere Einrichtungen sind mit 25 Stanzpressen ausgestattet, die von 25 Tonnen bis 300 Tonnen reichen, präzisen Drahterodiermaschinen (Wire EDM), Schleifgeräten, Schweiß- und Polierwerkzeugen sowie Ultraschallreinigungssystemen.

Zusätzlich zu unseren Fertigungskapazitäten bieten wir eine Vielzahl von Metallbeschichtungsverfahren an, um die Haltbarkeit, das Erscheinungsbild und die Funktionalität unserer Metallprägeprodukte zu verbessern. Dazu gehören Galvanisierung, Zinkbeschichtung, Nickelbeschichtung, Chrombeschichtung und Anodisierung. Unsere hochmodernen Beschichtungsanlagen gewährleisten gleichmäßige Oberflächen, Korrosionsbeständigkeit und die Einhaltung von Industriestandards.

Diese Kombination aus professionellen und automatisierten Produktionslinien, fortschrittlicher mechanischer Ausrüstung, strengen Qualitätskontrollmaßnahmen und hochwertigen Beschichtungsverfahren gewährleistet, dass wir Metallstanzprodukte von höchstem Standard liefern.