Description:
We specialize in the precision manufacturing of copper lead frames using cutting-edge Four-slide, multi-slide, and punch press technologies. Our advanced machinery ensures the highest level of accuracy and efficiency, allowing us to produce lead frames tailored to meet your exact specifications. With a strong focus on craftsmanship and process control, we collaborate closely with our customers to ensure that every design requirement is precisely executed.
Our facility is ISO 9001, ISO 14001, and IATF 16949 certified, underscoring our dedication to maintaining exceptional quality standards across all stages of production. From initial design through to final inspection, we implement rigorous data capture and quality assurance protocols, ensuring that every copper lead frame we deliver meets the highest industry standards for performance and reliability.
Characteristics:
| Attribut | Einzelheiten |
| Place of Origin | Xiamen, China -> Xiamen, China |
| Brand Name | OEM |
| Application | Telecommunication |
| Material | Copper |
| Technique | Metallstanzen |
| Mass Production Lead Time | 10 days |
| The translation of "Plating" into German is **"Beschichtung"**. However, if you are referring to "plating" in the context of food presentation (plating a dish), it can be translated as **"Anrichten"**. Let me know the specific context if you'd like further clarification! | Zinc Plating |
| Package | Factory Package or Customized Package |
| Certificates | ROHS, ISO |
Produktionsprozess:
- Material Selection: The process begins with selecting high-quality copper, chosen for its superior electrical conductivity and suitability for lead frame applications. We prioritize materials that ensure optimal performance in demanding environments.
- Progressive Stamping: Utilizing advanced progressive die technology, copper lead frames are meticulously formed through multiple stages. This technique ensures precise shaping and allows for the creation of intricate geometries and fine details, maintaining uniformity throughout the production process.
- Cutting and Shaping: After the stamping process, the lead frame undergoes precise cutting and forming operations. This step refines the component to meet the required dimensions and specifications, ensuring an exact fit for assembly and integration.
- Surface Treatment: To enhance performance and durability, the lead frames are subjected to surface treatments such as plating (Zinc, Nickel, Tin) or powder coating. These finishes not only provide superior corrosion resistance but also improve the aesthetic quality and longevity of the components.
- Inspection and Quality Control: Comprehensive quality control measures are implemented at every stage of the production process. This includes visual inspections, dimensional measurements, and functional testing to ensure each copper lead frame meets strict industry standards for quality and performance.
- Packaging: Upon completion, the copper lead frames are carefully packaged to prevent any damage during transportation. Each order is securely packed and prepared for prompt delivery, ensuring that the product reaches our customers in perfect condition.
Surface Treatments:
– Precision Polishing: We utilize advanced polishing techniques to achieve a flawless, smooth surface with a high-reflective finish, ensuring optimal aesthetic appeal and performance.
– Plating Solutions: Our copper lead frames can be plated with a variety of materials, including Zinc, Nickel, Silver, and Tin. These plating options provide enhanced corrosion resistance, increased durability, and improved electrical conductivity, making them ideal for demanding applications.
– Powder Coating: For superior protection against environmental factors, we offer high-performance powder coating. This treatment creates a durable, long-lasting finish that enhances both the mechanical properties and the visual appeal of the lead frame.
– Black Oxidation: The black oxidation process delivers a sleek matte finish, significantly increasing wear resistance. This treatment is especially effective for applications where both aesthetic and functional durability are required, providing enhanced protection in harsh conditions.
Factory Show:
Our facility is equipped with a wide range of advanced equipment, including 25 punch presses (25 to 300 tons), precision wire EDM machines, grinding tools, welding and polishing systems, and ultrasonic cleaning. We also offer various metal plating processes such as electroplating, zinc, nickel, chrome plating, and anodizing to enhance durability, appearance, and functionality. This combination of cutting-edge manufacturing capabilities, rigorous quality control, and high-quality plating ensures the production of top-tier metal stamping products that meet industry standards.
Quality Assurance:
At our facility, we place a strong emphasis on quality throughout every stage of production. Each project begins with a comprehensive feasibility study and run-at-rate analysis to ensure that quality is established before full-scale manufacturing begins. Our robust quality management system integrates cutting-edge technologies, ongoing process improvements, and a dedicated quality assurance team to uphold the highest standards.
To maintain zero defects, we deploy both in-line and off-line vision inspection systems, along with advanced sensor technologies, to meticulously monitor part features and dimensions during production.
Committed to delivering tailored solutions, we specialize in custom designs that optimize the performance of lead frames. With years of expertise, Topmetalstamping is the ideal partner for your precision lead frame manufacturing needs.
