OEM Manganese Steel Brake Shrapnel Clips Factories

Übersicht:

Manganese Steel Brake Shrapnel clips are meticulously engineered for superior durability, precision, and performance, making them a critical component in automotive braking systems. Known for their high strength and wear resistance, these clips are essential for withstanding the extreme pressures and temperatures encountered during braking. Manufactured using advanced progressive stamping technology, they are produced with high precision to meet the strictest industry standards. Our one-stop services provide comprehensive solutions, offering custom design, prototyping, and mass production capabilities, ensuring that each component meets the unique specifications of our clients. With a focus on quality, efficiency, and reliability, we deliver optimal solutions to support diverse automotive applications.

Details:
Details:

Produktionsprozess:

1. Material Selection: High-quality manganese steel is carefully selected for its excellent strength, wear resistance, and durability.
2. Cutting and Shearing: The selected material is cut into the required shape and size using precision cutting or shearing methods.
3. Progressive Stamping: The cut material is fed through a progressive stamping die, which gradually forms the clip’s shape by applying a series of punches and dies.
4. Heat Treatment: The stamped clips are heat-treated to enhance their hardness and strength, ensuring they can withstand the demanding conditions of automotive braking systems.
5. Surface Treatment: Depending on the application, the clips undergo surface treatments like electroplating, anodizing, or polishing to improve corrosion resistance, appearance, and durability.
6. Inspection and Quality Control: Each clip is rigorously inspected for dimensional accuracy, surface finish, and overall quality to meet ISO9001 and IATF16949 standards.
7. Packaging and Shipping: The finished clips are carefully packaged to prevent damage during transit and shipped to customers according to their specifications.

Surface Treatment options:

1. Electroplating: This process involves applying a thin layer of metal, such as zinc or chrome, onto the surface of the clips to enhance corrosion resistance and improve wear properties.
2. Anodizing: Primarily used for aluminum-based components, anodizing creates a durable, corrosion-resistant oxide layer on the surface, providing both protection and an attractive finish.
3. Polishing: This method smooths the surface of the clips to a high gloss, enhancing their appearance and reducing friction, which can contribute to improved performance and longevity.
4. Brushing: A mechanical finishing process that imparts a uniform, textured appearance to the surface, often used to improve aesthetics while offering some degree of abrasion resistance.

Unsere Fabrik:

We operate a diverse range of advanced plants and equipment to guarantee the highest standards of production quality. Our facilities are equipped with 25 punch presses, ranging from 25 tons to 300 tons, precision wire EDM machines, grinding equipment, welding and polishing stations, as well as ultrasonic cleaning systems, enabling us to handle a wide array of manufacturing needs with precision.

Beyond our robust manufacturing capabilities, we provide a range of metal plating services designed to enhance the durability, appearance, and performance of our metal stamping products. These services include electroplating, zinc plating, nickel plating, chrome plating, and anodizing. Our cutting-edge plating facilities ensure consistent, high-quality finishes that offer excellent corrosion resistance and comply with the highest industry standards.

The integration of automated production lines, advanced machinery, strict quality control processes, and top-tier plating solutions ensures that we consistently deliver metal stamping products that meet the most demanding specifications.