Übersicht:
Passivation metal stamping sleeves are precision-engineered components primarily made from stainless steel using advanced metal stamping and passivation processes. As expert manufacturers and suppliers, we offer high-quality passivated metal sleeves designed to enhance corrosion resistance and durability, making them ideal for demanding applications like battery casings. The passivation process creates a protective oxide layer on the stainless steel, preventing rust and improving the longevity of the components, even in harsh environments.
Our one-stop service ensures that we manage the entire production process, from custom design to final delivery, providing tailored solutions that meet the specific needs of each project. With our expertise in both manufacturing and finishing processes, we guarantee precision, reliability, and performance in every sleeve we produce.
Details:
Details:
- Application: Metal Battery Casings
- Process Usage: Deep Drawing
- Processing Precision: 0.01~0.02 mm
- Certification: ISO 9001, IATF 16949
- Machining: CNC Machining
- Material: Edelstahl
- Ursprungsort: Xiamen, China
- Production Capacity: 100,000 Pieces Per Day
Produktionsprozess:
- Material Selection: High-quality stainless steel is chosen for its excellent strength, corrosion resistance, and suitability for harsh environments like battery applications.
- Metal Stamping: The stainless steel is fed into progressive stamping presses, where it is precisely cut and shaped into the desired sleeve design, ensuring consistent dimensions and tight tolerances.
- Passivation: After stamping, the metal undergoes a passivation process, which involves treating the stainless steel to form a protective oxide layer, enhancing corrosion resistance and preventing rust, particularly important for battery casings.
- CNC Machining: Any required post-stamping precision work, such as fine-tuning the dimensions or adding specific features, is carried out using CNC machining to achieve the highest accuracy.
- Inspection and Quality Control: The sleeves are thoroughly inspected for dimensional accuracy, surface finish, and passivation quality. Automated and manual inspections ensure that each piece meets stringent quality standards.
- Packaging and Delivery: Finally, the finished passivated metal stamping sleeves are carefully packaged and prepared for shipment, ensuring that they arrive in perfect condition for use in battery casings.
Other Surface Treatment Options:
- Anodizing: A surface treatment process that enhances corrosion resistance, wear resistance, and aesthetic appearance by forming a durable oxide layer on metals, commonly used for aluminum and other alloys.
- Nickel Plating: A process that deposits a thin layer of nickel onto the surface of a metal, providing increased corrosion resistance, hardness, and improved wear resistance.
- Tin Plating: A coating process in which a thin layer of tin is applied to metal surfaces to improve solderability, corrosion resistance, and enhance the overall durability of the component.
Our Factory:
Our facility is equipped with a comprehensive range of advanced machinery and equipment to maintain the highest production standards. We operate 25 punch presses with capacities ranging from 25 to 300 tons, alongside precision wire EDM machines, grinding tools, welding and polishing stations, and ultrasonic cleaning systems, ensuring superior manufacturing precision.
In addition to our robust production capabilities, we provide an array of advanced metal plating services designed to enhance the durability, functionality, and aesthetic appeal of our metal stamping components. These services include electroplating, zinc plating, nickel plating, chrome plating, and anodizing. Our cutting-edge plating facilities guarantee consistent finishes, exceptional corrosion resistance, and compliance with the highest industry standards.
By integrating highly automated production lines, state-of-the-art equipment, stringent quality control measures, and premium plating techniques, we ensure the delivery of metal stamping products that meet the most rigorous performance and quality requirements.
