Stamped Metal Clips Manufacturing

Aperçu :

Stamped metal clips are precision-engineered fastening components widely used in industries such as automotive, electronics, and aerospace. These clips are manufactured through advanced stamping processes, including cutting, forming, and bending, to achieve accurate dimensions and consistent quality. Typically made from materials like stainless steel, carbon steel, aluminum, brass, and copper alloys, stamped metal clips offer durability, strength, and resistance to wear and corrosion. At our factory, we provide OEM services, allowing customization of metal clips in various sizes, shapes, and finishes to meet specific client requirements. Partner with us for high-quality, tailor-made solutions designed to enhance your applications.

Détails :

Production Process of Stamped Metal Clips

1. Sélection des Matériaux

Choose the appropriate material, such as stainless steel, carbon steel, brass, or aluminum, based on the clip’s application requirements.

2. Tooling and Die Preparation

Design and manufacture multistep progressive dies to ensure precise shaping and forming during production.

3. Cutting and Blanking

Cut raw metal sheets into predefined shapes and sizes using high-precision machinery.

4. Formation et Formage

Perform bending, stamping, and forming operations to achieve the desired clip structure, ensuring uniformity and accuracy.

5. Secondary Processes

Apply additional steps like punching, grinding, or tapping to refine features and enhance functionality.

6. Traitement de Surface

Enhance the clips’ durability and appearance with treatments such as plating, polishing, or anodizing.

7. Inspection de la qualité

Conduct rigorous testing to ensure dimensional accuracy, strength, and compliance with industry standards.

8. Customization and Assembly

Incorporate client-specific requirements, including custom dimensions, shapes, or finishes, followed by final assembly if needed.

9. Emballage et Livraison

Pack the clips according to client specifications and prepare for shipment within the agreed timeline.

Surface Treatment for Stamped Metal Clips

1. Placage

Apply protective layers such as zinc, nickel, chrome, or tin to enhance corrosion resistance, durability, and appearance.

2. Anodisation

Use this electrochemical process to create a robust oxide layer on aluminum clips, improving wear resistance and aesthetic appeal.

3. Revêtement en poudre

Apply a durable and uniform coating for added protection against environmental factors while achieving a smooth, polished finish.

4. Polishing and Passivation

Refine the clip surface through polishing for enhanced smoothness and luster, and apply passivation to increase resistance to oxidation and corrosion.

Notre Usine :

Nous exploitons une gamme complète d'installations et d'équipements afin de garantir une production de la plus haute qualité. Nos installations sont équipées de 25 presses à emboutir allant de 25 tonnes à 300 tonnes, de machines de découpe par fil EDM de précision, d'équipements de rectification, d'outils de soudage et de polissage, ainsi que de systèmes de nettoyage par ultrasons.

En plus de nos capacités de fabrication, nous proposons une variété de procédés de revêtement métallique pour améliorer la durabilité, l'apparence et la fonctionnalité de nos produits d'emboutissage métallique. Ces procédés incluent l'électroplacage, le placage au zinc, le placage au nickel, le placage au chrome et l'anodisation. Nos installations de revêtement à la pointe de la technologie garantissent des finitions uniformes, une résistance à la corrosion et la conformité aux normes de l'industrie.

Cette combinaison de lignes de production professionnelles et automatisées, d'équipements mécaniques avancés, de mesures rigoureuses de contrôle qualité et de procédés de placage de haute qualité garantit que nous livrons des produits d'emboutissage métallique d'une qualité exceptionnelle.