Description:
Our facility utilizes state-of-the-art four-slide, multi-slide, and punch press machinery to manufacture custom lead frames tailored to your specific needs. Our experienced design team works closely with you to ensure that all requirements are met with precision. As an ISO 9001, ISO 14001, and IATF 16949 certified manufacturer, we are committed to maintaining the highest industry standards.To ensure the highest quality, we implement robust data collection at every stage of the production process and conduct a thorough final inspection before shipment.Contact us today to learn why our factory is the ideal partner for your custom lead frame projects.
Dettagli:
| Item | Dettagli |
| Place of Origin | Xiamen, Cina |
| Brand Name | OEM |
| Materiale | Stainless Steel, Carbon Steel |
| Design Software | UG, PROE, CAD |
| Certificate | ISO 9001:2015 |
| Tolerance | +/- 0.002mm – +/- 0.05mm |
| Processo | Stamping, Punching |
| Finish | Galvanized, Powder Coating, Painting |
| Colore | Personalizzato |
| MOQ | Small Order Can Be Accepted |
| Packaging | Personalizzato |
Processo di Produzione:
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Material Selection
– Materials Used: Typically made from materials like stainless steel, copper, or brass, chosen for their conductivity, corrosion resistance, and ability to withstand high temperatures.
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Design & Tooling
– CAD Design: The design process begins with advanced computer-aided design (CAD) software such as UG, PROE, or CAD to create detailed specifications for the lead frame.
– Tooling Creation: Precision dies are created using CNC machining or EDM (Electrical Discharge Machining) to form the lead frames accurately.
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Stamping
– Progressive Stamping: The stamping process uses a multi-stage die to progressively shape the material, cutting and forming it into the required lead frame shape.
– Punching: Additional punching may be performed to ensure accurate hole placement for LED connections.
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Trattamento Superficiale
– Electroplating: Lead frames are plated with a thin layer of gold, silver, tin, nickel, zinc, or copper to improve conductivity and protect against corrosion.
– Laser Etching: Laser etching may be applied for precise markings or identification codes on the lead frame.
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Inspection
– Quality Control: Throughout the production process, the lead frames are subjected to rigorous quality checks, including dimensional accuracy, surface finish, and plating adhesion. Common inspection methods include CMM (Coordinate Measuring Machine) and visual inspections.
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Assembly (If Required)
– Assembly: In some cases, the lead frames are further assembled into complete units, ready to be used in LED packaging or integration into electronic devices.
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Packaging & Delivery
– Final Packaging: Once the lead frames pass inspection, they are packaged according to customer requirements, with options like vacuum sealing or custom packaging.
– Delivery: The finished products are then delivered to the customer according to the agreed schedule, often with quick lead times for urgent orders.
Quality Control Process:
At Plantmetal, quality is our top priority. We begin each project with a thorough feasibility review to ensure manufacturability, followed by a run-at-rate study on the initial production run to confirm quality before full-scale manufacturing. This allows our teams to closely monitor production and ensure smooth operations.
We utilize advanced in-line and off-line camera vision systems and sensor technology to inspect every part during production, ensuring 100% quality and zero defects. Our ISO-certified quality management system, supported by continuous improvement initiatives, guarantees that every part meets the highest standards.
Recognizing that lead frame design requires custom specifications, we offer tailored solutions for critical applications. With extensive experience in manufacturing high-performance lead frames, Plantmetal is your trusted partner for precision and quality in lead frame production.
Our Factory:
Gestiamo una vasta gamma di impianti e attrezzature per garantire una produzione di altissima qualità. Le nostre strutture sono dotate di 25 presse a punzonatura con capacità che vanno da 25 tonnellate a 300 tonnellate, macchine EDM a filo di precisione, attrezzature per la rettifica, strumenti per saldatura e lucidatura, e sistemi di pulizia a ultrasuoni.
Oltre alle nostre capacità produttive, offriamo una varietà di processi di placcatura dei metalli per migliorare la durabilità, l'aspetto e la funzionalità dei nostri prodotti di stampaggio metallico. Questi includono galvanizzazione, placcatura allo zinco, placcatura al nichel, placcatura al cromo e anodizzazione. I nostri impianti di placcatura all'avanguardia garantiscono finiture uniformi, resistenza alla corrosione e conformità agli standard del settore.
Questa combinazione di linee di produzione professionali e automatizzate, attrezzature meccaniche avanzate, rigorose misure di controllo qualità e processi di placcatura di alta qualità garantisce la consegna di prodotti di stampaggio metallico al massimo standard.
