Stamped Metal Clips Manufacturing

Panoramica:

Stamped metal clips are precision-engineered fastening components widely used in industries such as automotive, electronics, and aerospace. These clips are manufactured through advanced stamping processes, including cutting, forming, and bending, to achieve accurate dimensions and consistent quality. Typically made from materials like stainless steel, carbon steel, aluminum, brass, and copper alloys, stamped metal clips offer durability, strength, and resistance to wear and corrosion. At our factory, we provide OEM services, allowing customization of metal clips in various sizes, shapes, and finishes to meet specific client requirements. Partner with us for high-quality, tailor-made solutions designed to enhance your applications.

Dettagli:

Production Process of Stamped Metal Clips

1. Selezione dei Materiali

Choose the appropriate material, such as stainless steel, carbon steel, brass, or aluminum, based on the clip’s application requirements.

2. Tooling and Die Preparation

Design and manufacture multistep progressive dies to ensure precise shaping and forming during production.

3. Cutting and Blanking

Cut raw metal sheets into predefined shapes and sizes using high-precision machinery.

4. Formazione e Modellatura

Perform bending, stamping, and forming operations to achieve the desired clip structure, ensuring uniformity and accuracy.

5. Secondary Processes

Apply additional steps like punching, grinding, or tapping to refine features and enhance functionality.

6. Trattamento Superficiale

Enhance the clips’ durability and appearance with treatments such as plating, polishing, or anodizing.

7. Ispezione di Qualità

Conduct rigorous testing to ensure dimensional accuracy, strength, and compliance with industry standards.

8. Customization and Assembly

Incorporate client-specific requirements, including custom dimensions, shapes, or finishes, followed by final assembly if needed.

9. Imballaggio e Consegna

Pack the clips according to client specifications and prepare for shipment within the agreed timeline.

Surface Treatment for Stamped Metal Clips

1. Impiattamento

Apply protective layers such as zinc, nickel, chrome, or tin to enhance corrosion resistance, durability, and appearance.

2. Ossidazione anodica

Use this electrochemical process to create a robust oxide layer on aluminum clips, improving wear resistance and aesthetic appeal.

3. Rivestimento a Polvere

Apply a durable and uniform coating for added protection against environmental factors while achieving a smooth, polished finish.

4. Polishing and Passivation

Refine the clip surface through polishing for enhanced smoothness and luster, and apply passivation to increase resistance to oxidation and corrosion.

La Nostra Fabbrica:

Gestiamo una vasta gamma di impianti e attrezzature per garantire una produzione di altissima qualità. Le nostre strutture sono dotate di 25 presse a punzonatura con capacità che vanno da 25 tonnellate a 300 tonnellate, macchine EDM a filo di precisione, attrezzature per la rettifica, strumenti per saldatura e lucidatura, e sistemi di pulizia a ultrasuoni.

Oltre alle nostre capacità produttive, offriamo una varietà di processi di placcatura dei metalli per migliorare la durabilità, l'aspetto e la funzionalità dei nostri prodotti di stampaggio metallico. Questi includono galvanizzazione, placcatura allo zinco, placcatura al nichel, placcatura al cromo e anodizzazione. I nostri impianti di placcatura all'avanguardia garantiscono finiture uniformi, resistenza alla corrosione e conformità agli standard del settore.

Questa combinazione di linee di produzione professionali e automatizzate, attrezzature meccaniche avanzate, rigorose misure di controllo qualità e processi di placcatura di alta qualità garantisce la consegna di prodotti di stampaggio metallico al massimo standard.