Overview:
Metal Stamped Spring Clips for LED Circuit Board Carrier are precision components designed to securely hold LED circuit boards in place. Made from high-quality materials like stainless steel or brass, these clips are produced using advanced metal stamping techniques for durability and reliability.
We offer custom OEM solutions, including tailored sizes, materials, and finishes. These clips provide strong retention, vibration resistance, and shock absorption, ensuring secure and stable mounting of LED boards in challenging environments.Contact us today for custom solutions to enhance your LED circuit board applications.
Characteristics:
- Origin: Xiamen, China
- Brand: OEM
- Material: Stainless Steel
- Surface Treatment: Tin Plating, Nickel Plating
- Packaging: Customizable
- Thickness: 0.1 to 3mm
- Certification: ISO 9001
- Quality Assurance: 100% Guaranteed
Production Process:
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Material Selection and Preparation
High-quality materials such as stainless steel or spring steel are chosen for their durability and flexibility. The material is then prepared in coil or sheet form for processing.
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Tooling and Die Design
Custom tooling and progressive dies are designed and fabricated based on the specific design and dimensions of the spring clips. These dies ensure accurate shaping during the stamping process.
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Metal Stamping
The prepared material is fed into a precision stamping press, where the spring clips are formed under controlled pressure to achieve the desired shape, size, and structural integrity.
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Heat Treatment (Optional)
Depending on the application, the stamped spring clips may undergo heat treatment to enhance material strength and elasticity.
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Surface Treatment
The spring clips are subjected to surface treatments such as tin plating, nickel plating, or passivation to improve corrosion resistance and enhance electrical conductivity.
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Quality Control and Inspection
Each batch of spring clips undergoes rigorous inspection for dimensional accuracy, structural integrity, surface finish, and functional performance to ensure they meet stringent industry standards.
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Packaging and Delivery
After passing quality checks, the spring clips are carefully packaged to prevent damage during transit, ensuring they arrive at the customer in optimal condition.
Quality Control Process:
The quality control process for metal stamped spring clips for LED circuit board carriers involves several critical inspections to ensure precise performance and durability. The process includes dimensional checks using precision measuring tools like calipers and micrometers to ensure each clip meets design specifications. A surface quality inspection is performed to check for any defects such as scratches or uneven plating, often using visual inspection and magnification tools. Additionally, spring force testing is conducted to verify that the clips maintain the necessary tension and resilience, using specialized spring testers. For corrosion resistance, salt spray testing is done to assess the effectiveness of surface treatments such as nickel or tin plating. Finally, a functional test is carried out to ensure the clips perform as intended in their application on the LED circuit board. These tests are carried out using advanced equipment such as coordinate measuring machines (CMM), tensile testers, and automated inspection systems, ensuring the highest standards of quality are met.
Factory Overview:
Our manufacturing facility is equipped with a wide array of advanced machinery to ensure the highest level of production quality. We utilize 25 punch presses, with capacities ranging from 25 to 300 tons, along with precision wire EDM machines, grinding tools, welding and polishing equipment, and ultrasonic cleaning systems.
To further enhance the performance, durability, and aesthetics of our metal stamping products, we offer a range of metal plating services, including electroplating, zinc plating, nickel plating, chrome plating, and anodizing. Our cutting-edge plating facilities guarantee uniform finishes, excellent corrosion resistance, and strict adherence to industry standards.
Through a combination of highly skilled operators, state-of-the-art automation, rigorous quality control, and superior plating processes, we consistently deliver metal stamping products that meet the highest quality standards.
