Overview:
Metal wire harness electrical terminals are high-performance components made from materials like copper, brass, and stainless steel, offering excellent conductivity and durability. In the factory automation sensors industry, they ensure reliable electrical connections, supporting smooth sensor operation and system efficiency.We offer customized Electrical Terminals, tailored to your specific needs, including various sizes, surface treatments, and materials. Our experienced design team is ready to create solutions for factory automation, automotive, and other industries. Contact us for expert, customized services.
Characteristics:
| Attribute | Details |
| Material | Copper,Brass, Stainless steel |
| Mould | Simple Single Process Dies |
| Surface Processing | Electroplating |
| Fine Blanking | Open |
| Process | Forming Process |
| Industry | Factory Automation Sensors |
| Tolerances | 0.02mm |
| Terms of Shipment | CIF, FOB, EXW |
| OEM | Yes |
| Thickness | 0.01-10mm |
| Transport Package | Custom |
| Specification | ROHS, SGS |
| Trademark | OEM |
| Origin | Xiamen, China |
| Production Capacity | 1,000,000 pcs/month |
Production Process:
-
Material Selection
High-quality copper is selected for its excellent electrical conductivity, strength, and resistance to corrosion, ensuring optimal performance in factory automation sensors.
-
Die Cutting and Forming
The copper material is fed into simple single-process dies. Using precise fine blanking techniques, the terminals are cut to the required shape and dimensions.
-
Surface Preparation
The terminals undergo surface cleaning to remove any impurities or oils. This ensures that the surface is optimally prepared for the electroplating process.
-
Electroplating
A thin, durable electroplated coating is applied to the terminals to enhance conductivity, prevent oxidation, and improve overall durability, making the terminals suitable for harsh industrial environments.
-
Post-Plating Inspection
After electroplating, the terminals are carefully inspected for uniform coating, quality, and dimensional accuracy. Any defects are identified and corrected at this stage.
-
Final Quality Control
A comprehensive inspection process is carried out to ensure the electrical terminals meet all required specifications for size, shape, and performance. This step ensures that only high-quality products are approved for shipment.
-
Packaging and Shipping
Once the final inspection is complete, the electrical terminals are carefully packaged to prevent damage during transportation and shipped according to customer requirements.
Surface Treatment Options:
-
Gold Electroplating
A high-precision electroplating process where a thin layer of gold is deposited onto the surface, enhancing electrical conductivity, corrosion resistance, and durability for optimal performance in demanding applications.
-
Silver Electroplating
A process where a layer of silver is applied to the surface of the component, improving conductivity, corrosion resistance, and offering superior solderability, especially for electronic and electrical connections.
-
Nickel Electroplating
Nickel plating provides a durable, corrosion-resistant coating, ideal for applications requiring enhanced wear resistance, especially in harsh environments. It also serves as an excellent base for further plating processes.
-
Tin Electroplating
A cost-effective solution for providing corrosion resistance, tin plating also enhances solderability, making it especially suitable for components used in the electronics and automotive industries.
These surface treatments are essential for improving the longevity, reliability, and overall performance of components used in high-demand industrial and electronic applications.
Our Factory:
Our state-of-the-art manufacturing facility is equipped with a wide range of advanced plants and equipment to ensure the highest quality production. We operate 25 punch presses, ranging from 25 tons to 300 tons, as well as precision wire EDM machines, grinding equipment, welding and polishing tools, and ultrasonic cleaning systems. To further enhance the durability, appearance, and functionality of our metal stamping products, we offer various metal plating processes, including electroplating, zinc plating, nickel plating, chrome plating, and anodizing. Our plating facilities ensure consistent, high-quality finishes, excellent corrosion resistance, and full compliance with industry standards. Through a combination of automated production lines, advanced mechanical equipment, and rigorous quality control measures, we consistently deliver superior metal stamping products that meet the highest industry standards.
