Stamped Metal Clips Manufacturing

Visão Geral:

Stamped metal clips are precision-engineered fastening components widely used in industries such as automotive, electronics, and aerospace. These clips are manufactured through advanced stamping processes, including cutting, forming, and bending, to achieve accurate dimensions and consistent quality. Typically made from materials like stainless steel, carbon steel, aluminum, brass, and copper alloys, stamped metal clips offer durability, strength, and resistance to wear and corrosion. At our factory, we provide OEM services, allowing customization of metal clips in various sizes, shapes, and finishes to meet specific client requirements. Partner with us for high-quality, tailor-made solutions designed to enhance your applications.

Detalhes:

Production Process of Stamped Metal Clips

1. Seleção de Materiais

Choose the appropriate material, such as stainless steel, carbon steel, brass, or aluminum, based on the clip’s application requirements.

2. Tooling and Die Preparation

Design and manufacture multistep progressive dies to ensure precise shaping and forming during production.

3. Cutting and Blanking

Cut raw metal sheets into predefined shapes and sizes using high-precision machinery.

4. Formação e Moldagem

Perform bending, stamping, and forming operations to achieve the desired clip structure, ensuring uniformity and accuracy.

5. Secondary Processes

Apply additional steps like punching, grinding, or tapping to refine features and enhance functionality.

6. Tratamento de Superfície

Enhance the clips’ durability and appearance with treatments such as plating, polishing, or anodizing.

7. Inspeção de Qualidade

Conduct rigorous testing to ensure dimensional accuracy, strength, and compliance with industry standards.

8. Customization and Assembly

Incorporate client-specific requirements, including custom dimensions, shapes, or finishes, followed by final assembly if needed.

9. Embalagem e Entrega

Pack the clips according to client specifications and prepare for shipment within the agreed timeline.

Surface Treatment for Stamped Metal Clips

1. Prateamento

Apply protective layers such as zinc, nickel, chrome, or tin to enhance corrosion resistance, durability, and appearance.

2. Anodização

Use this electrochemical process to create a robust oxide layer on aluminum clips, improving wear resistance and aesthetic appeal.

3. Revestimento em Pó

Apply a durable and uniform coating for added protection against environmental factors while achieving a smooth, polished finish.

4. Polishing and Passivation

Refine the clip surface through polishing for enhanced smoothness and luster, and apply passivation to increase resistance to oxidation and corrosion.

A Nossa Fábrica:

Operamos uma ampla gama de instalações e equipamentos para garantir a produção da mais alta qualidade. As nossas instalações estão equipadas com 25 prensas de estampagem com capacidades que variam entre 25 toneladas e 300 toneladas, máquinas de corte por fio EDM de precisão, equipamentos de retificação, ferramentas de soldadura e polimento, e sistemas de limpeza por ultrassom.

Para além das nossas capacidades de fabrico, oferecemos uma variedade de processos de revestimento metálico para melhorar a durabilidade, aparência e funcionalidade dos nossos produtos de estampagem metálica. Estes incluem galvanoplastia, zincagem, niquelação, cromagem e anodização. As nossas instalações de revestimento de última geração garantem acabamentos consistentes, resistência à corrosão e conformidade com os padrões da indústria.

Esta combinação de linhas de produção profissionais e automatizadas, equipamentos mecânicos avançados, medidas rigorosas de controlo de qualidade e processos de galvanização de alta qualidade garante que entregamos produtos de estampagem metálica do mais alto padrão.