OEM Led Lead Frame

Description:

Our facility utilizes state-of-the-art four-slide, multi-slide, and punch press machinery to manufacture custom lead frames tailored to your specific needs. Our experienced design team works closely with you to ensure that all requirements are met with precision. As an ISO 9001, ISO 14001, and IATF 16949 certified manufacturer, we are committed to maintaining the highest industry standards.To ensure the highest quality, we implement robust data collection at every stage of the production process and conduct a thorough final inspection before shipment.Contact us today to learn why our factory is the ideal partner for your custom lead frame projects.

Детали:

Производственный процесс:

1. Material Selection

– Materials Used: Typically made from materials like stainless steel, copper, or brass, chosen for their conductivity, corrosion resistance, and ability to withstand high temperatures.

2. Design & Tooling

– CAD Design: The design process begins with advanced computer-aided design (CAD) software such as UG, PROE, or CAD to create detailed specifications for the lead frame.

– Tooling Creation: Precision dies are created using CNC machining or EDM (Electrical Discharge Machining) to form the lead frames accurately.

3. Stamping

– Progressive Stamping: The stamping process uses a multi-stage die to progressively shape the material, cutting and forming it into the required lead frame shape.

– Punching: Additional punching may be performed to ensure accurate hole placement for LED connections.

4. Обработка поверхности

– Electroplating: Lead frames are plated with a thin layer of gold, silver, tin, nickel, zinc, or copper to improve conductivity and protect against corrosion.

– Laser Etching: Laser etching may be applied for precise markings or identification codes on the lead frame.

5. Inspection

– Quality Control: Throughout the production process, the lead frames are subjected to rigorous quality checks, including dimensional accuracy, surface finish, and plating adhesion. Common inspection methods include CMM (Coordinate Measuring Machine) and visual inspections.

6. Assembly (If Required)

– Assembly: In some cases, the lead frames are further assembled into complete units, ready to be used in LED packaging or integration into electronic devices.

7. Packaging & Delivery

– Final Packaging: Once the lead frames pass inspection, they are packaged according to customer requirements, with options like vacuum sealing or custom packaging.

– Delivery: The finished products are then delivered to the customer according to the agreed schedule, often with quick lead times for urgent orders.

Quality Control Process:

At Plantmetal, quality is our top priority. We begin each project with a thorough feasibility review to ensure manufacturability, followed by a run-at-rate study on the initial production run to confirm quality before full-scale manufacturing. This allows our teams to closely monitor production and ensure smooth operations.

We utilize advanced in-line and off-line camera vision systems and sensor technology to inspect every part during production, ensuring 100% quality and zero defects. Our ISO-certified quality management system, supported by continuous improvement initiatives, guarantees that every part meets the highest standards.

Recognizing that lead frame design requires custom specifications, we offer tailored solutions for critical applications. With extensive experience in manufacturing high-performance lead frames, Plantmetal is your trusted partner for precision and quality in lead frame production.

Our Factory:

Мы эксплуатируем широкий ассортимент оборудования и установок, чтобы обеспечить производство продукции высочайшего качества. Наши мощности оснащены 25 штамповочными прессами с усилием от 25 до 300 тонн, высокоточным электроэрозионным оборудованием (EDM), шлифовальными станками, инструментами для сварки и полировки, а также ультразвуковыми системами очистки.

В дополнение к нашим производственным возможностям, мы предлагаем различные процессы металлопокрытия, чтобы улучшить долговечность, внешний вид и функциональность нашей продукции штамповки металла. Среди них: гальваническое покрытие, цинковое покрытие, никелирование, хромирование и анодирование. Наши современные мощности для нанесения покрытий обеспечивают равномерные покрытия, устойчивость к коррозии и соответствие отраслевым стандартам.

Это сочетание профессиональных и автоматизированных производственных линий, передового механического оборудования, строгих мер контроля качества и высококачественных процессов гальванического покрытия обеспечивает поставку штампованных металлических изделий высочайшего стандарта.